Product Description
Reverse Osmosis Plant (With U.V.) :-
SS Based Reverse Osmosis Plant Capacity: 500Ltr/Hr to 50000Ltr/Hr.
FRP Based Reverse Osmosis Plant Capacity: 500Ltr/Hr to 50000Ltr/Hr.
Sugar syrup & final beverage preparation section :-
Sugar syrup preparation tank Capacity:-200Ltr to 3500Ltr
Filter press with transfer pump Capacity: 200Ltr to 10000Ltr
Sugar Syrup cooling system Capacity: 500 Ltrs to 3000Ltrs
Boiler/Hot Water generator for making sugar syrup Capacity: 50Kgs/Hr to 400Kgs/Hr
Capacity: 200ltr to 10000Ltr
Pasteurizer
Capacity: from 500Ltr/hr to 20,000Ltr/hr
Homogenizer
Capacity: 500Ltr/hr to 20,000Ltr/hr
Liquid Nitrogen flashing system
Temperature Holding System.
C.I.P. system (Clean in Process)
- Semi automatic C.I.P process
- Fully Automatic C.I.P process
PET Bottle/CAN blow moulding Machine:-
- Fully Automatic Linear Blow Moulding Machines(for pet bottle/ CAN Making) Machine Capacity: 2 cavity to 8 cavity
- Bottle making capacity: 180ml to 1 Ltr
- CAN making capacity: 180 ml to 1 Ltr
- Output capacity:- 2000 Bottle /hr. to 8000Bottle/hr
- Semi automatic 2 Cavity Blow Moulding Machine (for PET bottle/ CAN Making)
- Bottle making capacity: 200ml to 2 Ltr
- CAN making capacity: 180 ml to 1 Ltr
- Output capacity: up to 900Bottle/hr
- Bottling Section:- ( HOT FILLING PROCESS)
PET BOTTLE:-
Fully Automatic Rotary Based PET Bottle Rinsing, Gravity filling and screw Capping Machine with Cap Feeder, In-feed And Exit Conveyor.
- Bottling Capacity: 200 ml to 1500ml
- Machine output capacity: start from 30 bottle /min. filling capacity to 460 bottle/min.
Fully Automatic Liner Based Bottle Rinsing, Digital Gravity Filling and Screw Capping Machine with Cap Feeder, In-feed And Exit Conveyor for PET Bottle.
- Bottling Capacity: -160 ml to 1500ml
- Machine output capacity: start from 30 bottle /min. filling capacity to 240 bottle/min.
Fully Automatic Linea Based PET Bottle Rinsing, Volumetric Filling and Capping Machine with Cap Feeder, In-feed And Exit Conveyor..
- Bottling Capacity: -160 ml to 1000ml
- Machine output capacity: start from 20 bottle /min. filling capacity to 160 bottle/min
GLASS BOTTLE:-
Fully Automatic Rotary Based Glass Bottle Rinsing, Gravity filling and screw capping/ crowning Machine with Cap Feeder, In-feed And Exit Conveyor.
- Bottling Capacity: 200 ml to 1000ml
- Machine output capacity: start from 30 bottle /min. filling capacity to 360 bottle/min.
Fully Automatic Rotary Based Bottle Rinsing, Digital Gravity Filling and Capping Machine with Cap Vibrator, In-feed And Exit Conveyor for Glass Bottle.
- Machine output capacity: start from 30 bottle /min. filling capacity to 360 bottle/min.
- Bottling Capacity: -160 ml to 1500ml
Fully Automatic Liner Based Bottle Rinsing, Digital Gravity Filling and Crowning Machine with Cap Feeder, In-feed And Exit Conveyor for PET Bottle.
- Bottling Capacity: -160 ml to 1500ml
- Machine output capacity: start from 30 bottle /min. filling capacity to 240 bottle/min
Fully Automatic Linea Based Glass Bottle Rinsing, Volumetric Filling and Crowning Machine with Cap Feeder, In-feed And Exit Conveyor. - Bottling Capacity: -160 ml to 1000ml
- Machine output capacity: start from 20 bottle /min. filling capacity to 160 bottle/min.
- Semi Automatic PET/Glass Bottle Rinsing, Digital Gravity Filling and Screw Capping / Crowning Machine
- Semi Automatic PET/ Glass Bottle Rinsing, Volumetric Filling and Screw Capping / Crowning Machine
PET/ TIN CAN :-
Fully Automatic TIN/ PET CAN Online Rinsing, Rotary Based Gravity filling and Seaming Machine.
- Bottling Capacity: -160 ml to 750 ml
- Machine output capacity: start from 30 bottle /min. filling capacity to 420 bottle/min.
Specification
| Application | Juice processing and packaging machine |
| Frequency | 50 Hz |
| Packaging Type | Pouches, Bottle |
| Phase | three Phase |
| Container Type | Bottle |
| Warranty | 1 year |
| Automation Grade | Automatic |
| Capacity | 90 BPM |
| Brand | Maruti Machines Pvt Ltd |
| I Deal In | New Only |
| Automatic Grade | Automatic |
| End Packaging | Plastic Bottles |
| Type Of Machines | juice processing and packaging line |
| Type | Hot Fill Juice |
| Usage/Application | Juice Plant |
Matching up the never evolving demands of clients, we are providing a wide array of Juice Processing Packaging Plant in various configurations to our clients. It is ideally used for packaging and capping of non-aerated drink. It adopts advanced PLC control technology. Juice Processing Packaging Plant is also useful to pack bulk of juice bottles in a hygiene way. It is well suitable for the packaging of beverages as per customer needs and applications.
Labeling Section :-
- Fully Automatic Shrink Sleeve Applicator for labeling with steam tunnel and steam Generator.
- BOPP Glue labeling Machine with bottle drying system.
- Semi automatic Steam Shrink tunnel and steam generator for Labeling.
- Sticker Labeling Machine
Coding Machine:-
- Online Ink-Jet Coding Machine
- 2 to 3 lines will be print.
Cap sterilizer/ Tilting Conveyor
Cooling tunnel
Bottle Drying System.
Group or Bulk Packaging Machine :-
- Fully Automatic Bulk Shrink Wrapping machine with air compressor
- Semi Automatic Bulk Shrink Wrapping machine with air compressor
Efficient and Hygienic Juice ProductionOur plant employs high-efficiency and energy-saving operations, ensuring every stage from washing to packaging upholds stringent hygiene standards. Operating temperatures reach up to 95C for optimal pasteurization, while noise levels remain below 70 dB, creating a comfortable and safe work environment. The Clean-in-Place (CIP) compatibility means easy sanitization, vital for maintaining product quality.
Customizable to Your Beverage NeedsFrom fruit and vegetable juices to mixed beverages, the system accommodates diverse recipes and container types. Clients can choose between PET bottles, glass bottles, or Tetra Pak packaging, and customize output containers based on their market requirements. The plants PLC-controlled, fully automatic mechanism allows for easy integration and adaptability to various production environments.
FAQs of Juice Processing Packaging Plant:
Q: How does the juice processing packaging plant ensure product safety and hygiene during operation?
A: The plant uses a Clean-in-Place (CIP) sanitization method, high-quality food-grade stainless steel construction, and works at temperatures up to 95C for effective pasteurization. Safety features such as emergency stop, interlock system, and overload protection are integrated to guarantee both product safety and user security.
Q: What types of beverages and packaging can the plant handle?
A: The facility is designed for processing fruit juices, vegetable juices, and mixed beverages. It supports a variety of packaging materials, including PET bottles, glass bottles, and Tetra Pak, with the output container shapes and sizes customizable according to client requirements.
Q: When is Clean-in-Place (CIP) sanitization recommended during operation?
A: CIP sanitization should be performed before production runs, after batch changes, or whenever there is a scheduled maintenance to prevent contamination and ensure continuous hygienic operation. The automation system also allows for quick and efficient cleaning cycles.
Q: Where can this juice processing packaging plant be installed?
A: This plant is suitable for industrial settings and can be operated by juice manufacturers, distributors, exporters, producers, or suppliers in India and internationally. Its dimensions and floor plan allow for streamlined integration into large-scale production facilities.
Q: What is the step-by-step process flow in the plant?
A: The process includes: 1) Washing of raw materials, 2) Extraction of juice, 3) Filtration to remove pulp and particles, 4) Pasteurization at controlled temperature, 5) Filling containers (1002000 ml), 6) Sealing, and 7) Final packaging in the chosen material. Each stage is seamlessly managed via PLC control.
Q: How does the plant contribute to energy savings and operational efficiency?
A: The plant operates within a power consumption range of 1025 kW and features high-efficiency processing mechanics and a fully automated, computerized control system. This reduces waste, labor costs, and energy consumption while maximizing production outputwhich can reach up to 5000 liters per hour.